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  • From Struggle to Sweet Success

    How the BTLS Transformed a Dallas Candy Shop In the bustling heart of Dallas, a small family-owned candy shop specialized in handmade chocolates, gummies, and nostalgic hard candies, drawing customers from local markets and online orders. Opened in 2018, the shop faced a common challenge as demand grew: the manual packaging process became a bottleneck. Before adopting new technology, the team relied on hand-sealing bags, folding headers, and stapling labels. This method limited output to about 3 packages per minute per person. During peak seasons like holidays, the owner had to hire temporary staff—often doubling the workforce to four or five people—just to meet orders. Labor costs rose, reducing profits, and overtime caused errors like inconsistent seals that affected product freshness. Revenue stayed at around $150,000 annually, as scaling without risking quality or employee burnout was difficult. The turning point came in early 2025 when the owner discovered the BTLS Bag Top Labeler Sealer. This machine automates labeling, hermetic sealing, hole punching, and bag return in under one second per cycle, replacing manual steps. Integrating the BTLS was simple. The 8-inch model fit the workspace with its adjustable height (40-55 inches) and compact footprint (32 x 31 inches). It runs on standard 120V power, needs no compressed air, and uses basic controls: an on/off switch, heater switch, and temperature dial. One operator handles the process via a soft-touch activation plate, reducing fatigue. The impact was immediate. Production increased to 15 packages per minute—a 5x improvement over manual methods—allowing the shop to process over 900 bags per hour with just one person. This boosted output without adding staff, cutting labor costs by 50%. Materials remained affordable: the BTLS uses standard BOPP bags (1.7 mil with Saran and acrylic coatings for freshness) and uncoated labels from local printers, avoiding specialty items. With higher volume, the shop expanded to wholesale accounts and online sales, increasing annual revenue to $300,000 by year's end. Overall costs dropped by 30%, due to no maintenance on clutches or pumps and consistent hermetic seals that extended shelf life, minimizing waste. The reinforced hole punch enabled eye-catching hanging displays at markets, driving more sales. The machine's durability—with hardened cams, brushless motor, and steel jaws—ensures reliable daily operation, paying for itself within months. For small businesses in candy or snacks, the BTLS shows how targeted automation can address packaging issues without large investments. Details at www.BelcoPackaging.com .

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910 S Mountain Ave

Monrovia, CA 91016

Tel:  (626) 357-9566

Tel:  (800) 833-1833
Fax: (626) 359-3440

Office Hours: 8am - 5pm (Monday - Friday) PST

© 2022 by Belco Packaging Systems

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